Don't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
ネオジム鉄ボロン (NdFeB) 磁石は、その高い磁気強度、優れた性能、費用対効果により、多くの産業および商業用途で広く使用されています。そのような用途の 1 つは自動車用エアコン コンプレッサーであり、効率的な動作とエネルギー節約のために高性能磁石の使用が必要です。
NdFeB 磁石の性能グレード
NdFeB 磁石にはさまざまな性能グレードがあり、最も一般的なものは N35 ~ N52 です。性能グレードは、磁石の最大エネルギー積、つまり磁場の強さと磁石の体積の積によって決まります。性能グレードが高くなるほど、磁石の磁界強度が高くなり、エアコンコンプレッサーの効率が高くなります。
Don't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
With a strong engineer team and professional production lines, Zhongke can design and produce magnet in all shapes according to your needs.
If you are not sure about the performance parameters of the product, you can send us a sample, we will do a professional test, determine the performance parameters and issue a report for your reference.
Exclusive customer service 7x24 hours to get professional help, make an appointment with a professional technical engineer to get a comprehensive solution.
Publicly traded listed magnet company in China. Our magnet supplied to many large, medium-scale customers including SAMSUNG, Nidec, Xiaomi, GREE, Midea, WOLONG, amazon, etc. We manufacture type of Ferrite Magnet and Neodymium(NdFeB) Magnet for electric motor, widely used in the field of new generation consumer electronics and energy-saving home appliances.
Just tell us your applied industry, product performance parameters, quantity and size, we will recommend the most suitable magnet for you.
NdFeB磁石用コーティング
NdFeB 磁石は腐食に非常に弱いため、環境による損傷から保護するためにコーティングする必要があります。 NdFeB 磁石の最も一般的なコーティングは、ニッケル、亜鉛、エポキシです。ニッケルおよび亜鉛コーティングは耐食性と耐久性が高いため広く使用されていますが、エポキシコーティングはより高い接着力と耐薬品性が必要とされる特殊な用途に使用されます。
磁化の要件
エアコンのコンプレッサーに使用される NdFeB 磁石は、特定の磁場の強さと方向に磁化される必要があります。磁化のプロセスは専用の装置を使用して行われ、磁化の方向はコンプレッサーの設計によって決まります。コンプレッサーが正しく機能するためには、磁化が正しく行われていることを確認することが重要です。
浙江中科磁業有限公司の製造上の利点
Zhejiang Zhongke Magnetic Industry Co., Ltd. は、中国における NdFeB 磁石の大手メーカーであり、製造プロセスにおいて多くの利点を持っています。これらの利点には次のようなものがあります。
1. 安定した性能を維持した高品質な磁石を実現する先進の生産設備と生産技術。
2. 各磁石の性能と品質が徹底的に検査およびテストされることを保証する厳格な品質管理措置。
3. 磁石製品の設計と製造に長年の経験を持つ、経験豊富なエンジニアと技術者のチーム。
4. 顧客満足度への取り組み。これにより、各顧客に特定の要件を満たすカスタマイズされたソリューションが確実に提供されます。
自動車用エアコンコンプレッサーでの NdFeB 磁石の使用は、効率的な動作とエネルギー節約に不可欠です。特定の用途に適した性能グレード、コーティング、磁化要件を選択することが重要です。さらに、製造プロセスは重要であり、Zhejiang Zhongke Magnetic Industry Co., Ltd. のような信頼性と経験豊富なメーカーを使用することで多くの利点が得られます。
Zhongke is committed to becoming a world-renowned supplier of permanent magnet material application solutions in the field of new generation consumer electronics and energy-saving home appliances.
The company's current production process of permanent ferrite magnets is as follows: the purchased pre-fired materials are mixed according to their own formula and ingredients, and after being ball milled by a ball mill, ferrite is produced through steps such as precipitation, wet pressing, sintering, and grinding. Body magnetic tiles, ferrite magnets and other finished products. The specific production process flow chart is as follows:
The strontium ferrite calcined material (the main component is SrFe12O19) is mixed with calcium carbonate, silicon dioxide, strontium carbonate, lanthanum oxide, cobalt oxide and other ingredients according to the formula ratio.
The raw materials are added with water and pulverized by a ball mill to form a slurry, which is placed in a sedimentation tower for precipitation.
The dehydrated material formed by precipitation is made into a green body through an automatic press in a normal air environment.
The raw body is sintered at high temperature into a mature body through a wet-pressed magnetic tile electric-fired roller kiln or a wet-pressed magnetic steel gas-fired roller kiln.
The cooked blank is processed by a fully automatic grinding machine processing line to form a finished product.
The magnetic properties, appearance, size and other indicators of the magnets are inspected, packed and put into storage.
The company has applied and improved a number of advanced technologies in the industry, such as high-performance ferrite slurry stabilization technology and secondary ball milling batching technology, which has solved the quantitative problem of material added in the preparation process. And we use double coupling dispersion and fine grinding to overcome the problems of slurry agglomeration and particle size distribution consistency. The performance of the slurry obtained in the ball milling process is more stable, which reduces the unit operating time of the ball milling equipment, improves product quality, and reduces production costs.
The company uses a unique new green release agent independently developed to prepare magnetic tiles. The new green release agent is an organic combination of microbial technology and surface release treatment technology, which can degrade oil molecules, reduce the oil content of the release agent, and restore the surface. active lipophilic factor. The product is combined with the surface release process, and the release effect of the magnetic tile is improved through a new release agent, and the surface finish of the blank is improved. The demoulding technology has the characteristics of simple preparation method and convenient application, and improves production efficiency.
By transforming the sintering preheating system equipment, the company reduces the water content of the sintered green body in the kiln, greatly reduces the waste rate caused by factors such as cracking and lack of oxygen during sintering, and improves the sintering density and mechanical strength of the product. Obtain good microstructure and magnet properties. The company has also realized the sintering base temperature that products with different performances can adapt to through formula adjustment. Products with different specifications, sizes and performances can be co-fired at the same temperature, which significantly improves the production efficiency of the sintering process. In addition, in terms of veneer loading and billet loading, the company has adopted a bulk stacking method that conforms to the company's product features of small shape and light weight after many tests, realizing heavy veneer loading, good sintering atmosphere, and high sintering yield. good effect.
By optimizing the parameters of grinding machines and other processing equipment and improving the process technology, the company has improved the consistency of product thickness to ≤0.02MM within L30MM and ≤0.04MM within L50MM, and has mastered the technology of three-phase motor magnets produced by grinding tooling. Breakthroughs have been made in technical difficulties in the industry, such as product precision and stable equipment performance, and certain innovations have been achieved in technology and equipment.
The company's magnetic tile products are developing in the direction of high efficiency, low consumables, and low energy consumption. For example, through atomic substitution and compound doping, the rare earth-free ZK-5B high-performance motor magnetic tile independently developed by the company reduces the coagulation of magnetic powder, improves the orientation effect, improves the material performance and reduces the production cost by using strong magnetic field to suppress and adding a double dispersant.